(#7ahwhrq) I experimented with a 2.4x7mm aluminium rivet I had on hand. As expected, it was quite a bit long. Using my pliers wrench, I was able to crush it down by quite some bit. I should have taken a photo right after the hand riveter for comparison. Now, it’s much smoother and the chance of cutting my hand open is reduced by quite a bit. But breaking the burr with a few file strokes is still necessary. I should get 2.4x4mm rivets and try with them. I reckon they would be more suited for my 0.5mm sheet metal.
With the pliers wrench again, I was able to also crush down the chopped off 3mm copper nail and form a second head. That was surprisingly easy. Now, I need to figure out how to efficiently make a head on the remaining copper nail shaft, so that I can use this again.
Both are rock solid, there’s absolutely no movement at all between the two sheet metal cutoffs.
#ao7sema